Remote control construction machines have revolutionized the industry by ensuring safety and efficiency on job sites. They allow operators to control machines from a safe distance, reducing the risk of accidents and injuries.
Operators can control machines with precision, thanks to advanced joysticks and control panels that provide real-time feedback. This level of control enables them to execute tasks with greater accuracy and speed.
The use of remote control construction machines has also improved job site efficiency by allowing multiple tasks to be performed simultaneously. For example, a single operator can control multiple machines, such as a crane and a excavator, to complete a project more quickly.
Operators can also work in a more comfortable and ergonomic environment, reducing fatigue and stress. This is especially beneficial in extreme weather conditions, such as high temperatures or heavy rain.
Curious to learn more? Check out: Barcode Inventory Control
Heavy Machinery
Heavy machinery can be remotely controlled with Soliton's RASCOW2 technology, allowing for almost zero delay in operations. This protocol provides broadcast quality video over cellular networks, even in areas with limited bandwidth.
RASCOW2 offers ultra-low latency of 65ms over 4G and 35ms over 5G, enabling instant control signals to be sent back to the machine. This technology can be used in hazardous areas where human life is at risk.
Soliton's RASCOW2 can be implemented as a hardware transmitter with the Zao-X or as software with the Zao SDK OEM, allowing for customization to suit different setups and hardware.
Komatsu Machinery
Komatsu Machinery is a prime example of heavy machinery in action.
The company's teleoperation technology allows for remote control of machinery, as seen in the example of a remote digger being controlled from Tokyo, 280km away.
This level of control is made possible by advanced technologies like the Zao-SH.
It's impressive to think about the precision and accuracy required to operate heavy machinery from such a distance.
In this case, the remote digger is being controlled from an operations platform, demonstrating the potential for increased efficiency and productivity.
Intriguing read: Manufacturing Control
Next Generation Heavy Machinery
The next generation of heavy machinery is revolutionizing the way we operate and interact with these powerful machines. With Soliton's RASCOW2 technology, it's possible to remote control a crane or any other type of heavy machinery over cellular from anywhere in the world with almost zero delay.
RASCOW2's ultra-low latency of 65ms over 4G and 35ms over 5G makes it ideal for real-time operations. This technology is a game-changer for industries where safety is a top concern.
Imagine operating a machine or vehicle in a hazardous area without putting human life at risk. RASCOW2 allows for instant operations, making it a valuable tool for construction and heavy machinery operations.
The RASCOW2 technology can be used with a hardware transmitter called the Zao-X or as a software called the Zao SDK OEM, which can be customized for different set-ups and hardware. This flexibility makes it a versatile solution for various industries.
RASCOW2's live streaming protocol provides broadcast-quality video, even over challenging network connections such as 4G in crowded areas. This ensures that operators have a clear view of the machinery and surroundings, even in areas with limited bandwidth.
Remote Control and Safety
The Safe Remote Control Pro is a game-changer for machine operators. It allows for temporary manual control of autonomous vehicles or a SIL 3-certified emergency stop signal to be sent to machines, boosting safety and productivity.
With the ability to connect and disconnect to 30 machines using a shared remote, the Safe Remote Control Pro makes it easy to manage multiple machines at once. This can be a huge time-saver for operators who need to work with multiple machines throughout the day.
Some key safety features of the Safe Remote Control Pro include dual safety processors, dual channel e-stop, drop and idle detection, vibration feedback, and a design that meets ISO 13849 standards. These features work together to provide an extra layer of protection for machine operators and bystanders.
A unique perspective: Manufacturing Quality Control
Command from a Distance
Operating heavy machinery from a safe distance is a game-changer for machine operators. With the ability to connect and disconnect to 30 machines using a shared remote, the Safe Remote Control Pro can boost safety and productivity.
The Safe Remote Control Pro pairs with FORT's Endpoint Controller receiver (EPC), allowing for seamless integration and control. A simple UI makes it easy for any qualified user to learn and get up and running quickly.
Operating vehicles and heavy machinery from a safe distance can significantly reduce accident risk and improve visibility of all moving parts. The built-in emergency stop adds an additional layer of protection.
Here are some key safety features to look out for in a remote control system:
- Dual safety processors
- Dual channel e-stop
- Drop and idle detection
- Vibration feedback
- Designed to ISO 13849
These features work together to provide a safe and reliable remote control experience.
Regulatory
Our remote control system has undergone rigorous testing to ensure it meets the highest safety standards. It has been certified to SIL 3 by exida, a leading authority on functional safety.
This certification is a significant achievement, demonstrating our system's ability to operate in high-risk environments. We're proud to have met this benchmark.
In addition to SIL 3 certification, our system also meets regulatory requirements in the US and EU. It has been certified by the FCC and IC, ensuring compliance with domestic regulations. The CE mark has also been obtained, allowing our system to be sold in the EU market.
Here are the regulatory certifications our system has obtained:
- IEC 61508 SIL 3 certification from exida
- FCC and IC certified
- CE mark for EU
Scratch-Built RC Excavator
This scratch-built RC excavator is a true marvel of engineering. It's a painstakingly faithful replica of a Caterpillar 390F tracked excavator, made from plain gray PVC pipe.
The build process is just as impressive as the finished product. [Vang Hà] fabricated the tracks by slicing and dicing the PVC pipe into flat sheets, cutting them into tiny pieces using a jury-rigged table saw, and heat forming them to create curved pieces.
The raw materials used in this project are surprisingly accessible. PVC pipe is a common material that can be found at most hardware stores.
The excavator's working hydraulic cylinders operate the boom, dipper, and bucket, all made from scratch using PVC. This is a great example of how to create functional components using non-traditional materials.
This construction technique is not new, as we've seen similar projects before, like the toolbox made out of PVC pipes featured in June.
Readers also liked: Walking Excavator
Technical Specifications
In the world of remote control construction machines, safety is paramount.
Dual safety processors are a key feature in many modern systems, including the Safe Remote Control Pro.
These processors work in tandem to ensure that the system remains safe and functional.
The Safe Remote Control Pro also features dual channel e-stop, which allows for a redundant shutdown system in case of an emergency.
Drop and idle detection is another critical feature, alerting operators to potential hazards and preventing accidents.
Vibration feedback is a useful tool for operators, providing real-time information about the machine's status.
The Safe Remote Control Pro is designed to meet the strict safety standards of ISO 13849 and IEC 61508, giving operators and users peace of mind.
Suggestion: Ticketing System
Autonomous Vehicles and Industry Compliance
Our patented wireless system is designed to prevent accidents by adhering to industry standards. This ensures that remote control construction machines operate safely and efficiently.
Complying with industry standards is crucial for the success of remote control construction machines. By following established protocols, we can minimize the risk of accidents and ensure that our machines are used responsibly.
Adhering to industry standards also helps to build trust with clients and stakeholders. By demonstrating our commitment to safety and compliance, we can establish strong relationships and deliver high-quality results.
You might enjoy: Servicenow Express Iitl Standards
Autonomous Vehicles Growth
The number of autonomous vehicles on the road is expected to increase from 12 million in 2025 to 54 million by 2040.
Autonomous vehicles are being adopted at a rapid pace, with the global market projected to reach $7 trillion by 2050.
As the technology improves, more manufacturers are investing in autonomous vehicle development, with 70% of global automakers already working on autonomous projects.
Self-driving cars are being tested on public roads, with over 1,000 miles of autonomous driving experience already logged.
The growth of autonomous vehicles will require significant investments in infrastructure, including 5G connectivity and high-definition mapping.
Regulatory frameworks are being developed to support the growth of autonomous vehicles, with 25 countries already having some form of autonomous vehicle regulation in place.
The shift to autonomous vehicles will also lead to changes in the way we design cities, with urban planners already exploring how to accommodate the increased use of autonomous vehicles.
Industry Compliance
Industry compliance is crucial for ensuring the safety and efficiency of autonomous vehicles. Adhering to industry standards can prevent accidents and ensure the smooth operation of these vehicles.
Our patented wireless system allows for seamless communication between vehicles and infrastructure, reducing the risk of accidents. This system is designed to meet the highest industry standards, providing a secure and reliable connection.
Industry standards are in place to protect both drivers and pedestrians. By following these standards, autonomous vehicles can avoid collisions and ensure a safe journey for all.
Discover more: Heavy Construction Equipment Accidents
Sources
- https://www.solitonsystems.com/low-latency-video/remote-operation/remote-operation-of-machinery
- https://www.constructionequipment.com/technology/construction-technology-software/article/33036712/remote-control-and-autonomous-machine-use-grows
- https://www.supplypost.com/news/2020/11/remote-controlled-construction-equipment-offers-flexible-operation
- https://www.fortrobotics.com/wireless-industrial-remote-control
- https://hackaday.com/2022/09/16/scratch-built-rc-excavator-is-a-model-making-tour-de-force/
Featured Images: pexels.com