Construction mats are a crucial component in heavy equipment operations, providing a stable and durable surface for machines to operate on.
They are typically made of high-density polyethylene (HDPE) or rubber, which offers excellent resistance to abrasion and punctures. These materials can withstand the heavy loads and frequent use of heavy equipment.
The thickness of construction mats varies depending on the application, but they are usually between 1/2 inch to 2 inches thick. This thickness provides sufficient support for heavy equipment while also allowing for easy installation and removal.
The weight capacity of construction mats is an essential consideration, as it determines the types of heavy equipment that can be used on them. A standard construction mat can support up to 100,000 pounds, but some specialized mats can handle even more.
Why Choose Construction Mats?
Construction mats are a game-changer for heavy equipment operations. They provide a stable and functional platform for machines to operate on, even in challenging ground conditions.
Polyethylene mats, in particular, are a great option due to their ability to distribute loads up to 120 tons without fail. This is a significant advantage over traditional plywood, which can be heavy, slippery, and prone to mold and rot.
Our polyethylene mats are also designed with a non-slip diamond pattern surface, providing better traction and creating a safer work environment for employees. This is especially important in industries where heavy machinery is used.
Here are some key benefits of using construction mats:
- Protecting yards and other sensitive areas of the work site during excavation and construction projects.
- Creating temporary roadways over challenging surfaces like sand, gravel and bare soil.
- Preventing fragile ground or soft mud from becoming an issue on secondary roads.
- Keeping huge trucks and bulldozers from sinking in wet lawns while maximizing traction for simple maneuvering.
- Eliminating the frustration involved with using plywood planks.
- Creating a safer work environment for employees.
Benefits of Heavy Duty
Heavy-duty construction mats offer numerous benefits, including creating stable and functional platforms for construction equipment and machinery. This is especially important when ground conditions present challenges.
Protecting yards and other sensitive areas of the work site during excavation and construction projects is a major advantage of using these mats. They can also create temporary roadways over challenging surfaces like sand, gravel, and bare soil.
Preventing fragile ground or soft mud from becoming an issue on secondary roads is another benefit. Our wood mud mats for heavy equipment are a great option to create temporary access roads.
Heavy-duty construction mats can also keep huge trucks and bulldozers from sinking in wet lawns while maximizing traction for simple maneuvering. This is especially important for maintaining a professional look.
Here are some of the primary advantages of using heavy-duty ground protection mats:
- Protecting yards and other sensitive areas of the work site during excavation and construction projects.
- Creating temporary roadways over challenging surfaces like sand, gravel and bare soil.
- Preventing fragile ground or soft mud from becoming an issue on secondary roads.
- Keeping huge trucks and bulldozers from sinking in wet lawns while maximizing traction for simple maneuvering.
- Eliminating the frustration involved with using plywood planks.
- Creating a safer work environment for employees.
By using heavy-duty construction mats, you can maximize your investment and maintain a professional look.
How to Choose
Choosing the right construction mats can be a daunting task, but it's essential to get it right. You want to ensure that your mats can withstand the rigors of heavy equipment and harsh weather conditions.
Variable sizes are crucial, as different lengths, widths, and depths may be needed depending on your specific site and equipment. This flexibility will save you time and money in the long run.
Different materials are also a must-have, including hardwood timber, laminated, and composite mat materials. These options will cater to your specific job requirements and ensure durability.
Easily transportable mats are a game-changer, allowing you to move them around with ease from site to site. This is especially important if you're working on multiple projects simultaneously.
Interlocking mats are a great feature, eliminating tripping hazards and creating a safer work environment. This is especially important when working with heavy equipment.
Mats should be durable and built to withstand long-term repeated pressure from heavy equipment. A good mat should be able to withstand the test of time and heavy use.
Here are some key features to look for in a construction mat:
- Variable sizes
- Different materials
- Easily transportable
- Interlocking
- Durable
- Quickly cleaned
- Special additives (rot- and UV-resistant)
- Anti-static
- Cost-effective
By considering these factors, you'll be able to choose the perfect construction mats for your specific needs.
Key Features and Types
Construction mats for heavy equipment come in a variety of sizes to suit different sites and equipment.
Variable sizes are a must-have for construction mats, with options ranging from different lengths, widths, and depths to accommodate specific needs. You may need mats that are 10 feet long and 4 feet wide or something entirely different.
Construction mats are made from different materials, including hardwood timber, laminated, and composite materials. Composite mats, like those made from polyethylene, are a popular choice due to their durability and resistance to rot and UV damage.
Here are some key features to look for in construction mats:
- Interlocking mats that connect together completely to eliminate tripping hazards
- Mats that are easily transported and lightweight for frequent site changes
- Durable mats that can withstand long-term pressure from heavy equipment
- Mats with special additives that are rot- and UV-resistant
- Anti-static mats that prevent safety concerns
- Mats that are quickly cleaned and resistant to mud, oil, and chemicals
Heavy-Duty Composite
Heavy-Duty Composite mats are the ultimate solution for extreme conditions, such as high heat or cold temperatures, and changing weather conditions.
They can withstand years of use and are durable enough to support heavy machinery, materials, and equipment loads. These mats interlock to provide a solid foundation for construction equipment, excellent traction, and maintain structural integrity while preventing slips and falls from area dirt, soil, and debris.
Megadeck HD composite mats are a popular choice among contractors for their ability to provide good traction and a stable surface for high traffic, busy work sites, and vehicle access to work platforms.
These mats are designed to support loads up to 120 tons without fail and have a non-slip diamond pattern surface for enhanced safety.
For your interest: High Rise Construction Cranes
Here are some key features of Heavy-Duty Composite mats:
- Made from high-density polyethylene (HDPE), known for its lightweight yet durable nature.
- Resistant to chemicals, UV radiation, and extreme weather conditions.
- Non-slip surface for enhanced safety.
- Ideal for both temporary and permanent applications.
- Easy to clean and maintain, ensuring long-lasting performance.
They provide excellent load distribution to prevent ground damage and are perfect for heavy-duty applications and industrial sites.
Key Features of Heavy Equipment
Heavy equipment construction mats come in various sizes to suit different sites and equipment. You may need different lengths, widths, and depths depending on your specific site and equipment.
Variable sizes are a must-have for construction mats. This allows you to choose the perfect size for your needs, whether it's a small, narrow space or a large, open area.
Different materials are also essential, such as hardwood timber, laminated, or composite mat materials. This gives you the flexibility to choose the best material for your job, depending on the conditions and requirements of the site.
Mats should be lightweight enough to move around over and over again from site to site. This makes transportation easier and more efficient.
Some mats connect together completely, eliminating tripping hazards. This is a great feature to look for, especially in areas with heavy foot traffic.
Durable mats are built to withstand long-term repeated pressure from heavy equipment. This is crucial for construction sites where equipment is constantly moving and operating.
Here are some key features to look for in heavy equipment construction mats:
Timber
Timber mats are a type of ground protection solution that can support heavy equipment and machinery, such as cranes and forklifts.
They are constructed of hardwood and feature sturdy hardware, including bolts that are flush with the wood.
Timber mats can also be used as customized structures, including air bridges and temporary bridging over small waterways, such as rivers and creeks.
They are commonly used in the construction, oil, gas, and utilities industries.
Here are some key downsides to consider:
- Shorter lifespan regarding durability, being made of wood, and will degrade over time.
- They can transmit contaminants (oil, chemicals, parasites, and more) when being transported from jobsite to jobsite.
- They can be less stable due to not having an interlocking system to keep mats connected securely like composite mats.
Sources
- https://www.copeplastics.com/fabrication/products/cope-fabricated-products-ground-protection-mats/
- https://spartancomposites.com/need-ground-mats-for-heavy-equipment-no-problem/
- https://sagerentalservices.com/products/trench-safety/ground-protection-mats/
- https://bluegatorpro.com/blogs/news/top-5-ground-protection-mats-for-heavy-equipment
- https://www.sunbeltrentals.com/resources/blog/ground-protection-and-event-flooring/construction-matting/
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